Episode list

Manufacturing Insights

Right-Sized Equipment
Within lean manufacturing, companies seeking to improve flow, quality, and turnaround time while minimizing their capital spending use right-sized equipment. Instead of large product batches that must be stored, right-sized equipment produces just the amount of product needed and errors in the process can be quickly exposed and eliminated. This program gives you an exclusive look into Boeing's commercial airplane plant and Integrated Aero Structures business unit to explain how right-sized equipment fits with their lean journey.
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Machine Vision and Error Proofing
Mistakes in production can drive away customers and cost you time and money to fix them, but error proofing systems that use machine vision can spot these problems before they reach the customer. This program shows you how machine vision is used to solve a diverse set of application challenges, faster and at a lower cost.Written by renowned industry expert Nello Zuech, see first hand three different machine vision approaches at BorgWarner, Ford Motor Company, and Gold Kist.
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Nanomanufacturing
See first-hand how nanomanufacturing is ushering in the next industrial revolution with radically precise, less expensive, flexible methods of manufacturing. This program shows the current, near-term, and future applications of molecular nanotechnology. Go inside Zyvex, NanoInk, Nanorex, General Dynamics and NASA, as we speak with the world's leading experts on nanotechnology.
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Building a Lean Culture
This program shows you first-hand how HID-Connecticut uses teamwork, community involvement, and social interaction among employees to spawn new ideas for improvement to quality, cost, and delivery. Permanently changing the attitudes of employees is a difficult task. What might be considered a lean operation one day could slide back into the old ways of doing things overnight. The only way to truly build a lean culture is to fundamentally change the workplace culture and get buy in from every employee at all levels of the organization. While this is easier said than done, we bring you inside HID Global's North Haven, Connecticut plant, where they began a transformation. You'll see how this facility became the company's test pilot for cultural change centered on the concepts of lean manufacturing. Learn how highly integrated quality controls and training simulations in Five S, Kanban, and Value Stream Mapping help instill the continuous improvement philosophy in every single HID employee. Understand how the visualization tools known as the "Misery Index" and the "Lean House Without Waste" can help your company in it's lean transformation.
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